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Coolant purification device Product List

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【Solving Problems with Coolant Filtration】Wire Breakage During Drawing

【Solving Problems with Coolant Filtration】Wire Breakage During Drawing

Securing the components in the lubricant! Introducing a compact and highly durable coolant purification device.

"Uzu Eco" is a cyclone-type coolant purification device that is a must-see for those troubled by wire breakage during wire drawing. By ensuring the components in the lubricant, it prevents wire breakage. It suppresses the foaming of the liquid and prevents a decrease in processing accuracy. Additionally, it generates no industrial waste, is filterless and maintenance-free, and reduces the frequency of tank cleaning. 【Features of Uzu Eco】 ■ Suppresses liquid foaming and prevents a decrease in processing accuracy ■ Measures against wire breakage during wire drawing ■ Reduces the frequency of tank cleaning ■ Filterless and maintenance-free ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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Solving problems with coolant filtration: Unsatisfactory cooling in hot press type.

Solving problems with coolant filtration: Unsatisfactory cooling in hot press type.

Calculate the heat balance and provide appropriate equipment! Widely compatible with water-soluble coolants such as cold roll forming.

Are you experiencing issues such as 'the cooling from the hot press type is not satisfactory'? 'SpiClon' is a cyclone-type coolant purification device that improves grinding precision and suppresses the degradation of grinding fluid. It achieves high cleaning efficiency for various solid particles, stabilizing the finishing precision and surface roughness of the workpiece, while reducing the frequency of dressing the grinding wheel. Unlike the magnetic method, it works for both magnetic and non-magnetic materials. We calculate the thermal balance and provide the appropriate equipment. 【Features of SpiClon】 ■ Prevents deterioration of processing precision ■ Measures against wire breakage during drawing ■ Reduces the frequency of tank cleaning ■ Maintenance-free with no filters ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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【Solving Problems with Coolant Filtration】Low Recovery Rate of High-Value Sludge

【Solving Problems with Coolant Filtration】Low Recovery Rate of High-Value Sludge

Since it is filterless, recovery is easy! It is suitable for improving existing coolant tanks and pits.

Are you facing issues such as 'low recovery rates of high value-added sludge'? The 'Mobile Kron Ace' is a coolant liquid purification device that achieves high cleaning efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic. Being filterless, it allows for easy recovery. Its compact design and mobility enable it to be used across multiple tanks. 【Features of the Mobile Kron Ace】 ■ Prevents deterioration of machining accuracy ■ Measures against wire breakage during drawing ■ Reduces the frequency of tank cleaning ■ Maintenance-free due to being filterless ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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Coolant liquid purification device <Can be verified with a demo unit>

Coolant liquid purification device <Can be verified with a demo unit>

Recovery of high value-added sludge! Suitable for machining precision during cutting and grinding, and for preventing wire breakage during drawing.

When grinding, heat generation due to processing, the generation of grinding debris and abrasive particles, wear of the grinding wheel, and contamination by oil occur. Coolant fluid has lubricating, cooling, penetrating, and cleaning functions, preventing various issues caused by grinding, including impacts on dimensional accuracy, deterioration, surface defects, and clogging of the grinding wheel. Additionally, the coolant system has roles such as cooling the coolant fluid, removing grinding debris, and eliminating oil. We also accept verification with demo machines, so please feel free to consult us. 【Functions of Coolant Fluid】 ■ Lubricating function ■ Cooling function ■ Penetrating and cleaning function *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Benefits of Introducing Cyclone-Type Coolant Liquid Purification Equipment

[Information] Benefits of Introducing Cyclone-Type Coolant Liquid Purification Equipment

Improve processing accuracy, quality, and production efficiency! Reduce industrial waste costs and tank cleaning frequency.

This document introduces the benefits of introducing the spindle-made "Cyclone-type coolant liquid purification device." It includes information on the "role of coolant liquid," the "benefits of purifying lubricants," and examples of "improvement systems for common issues." In the "Cyclone lineup," you can view product introductions. Please feel free to download and take a look. 【Contents (partial)】 ■ Role of coolant liquid ■ Benefits of purifying lubricants ■ Structure for sludge removal in cyclone type ■ Features of cyclone type ■ Features of spindle-made cyclone ■ Examples of improvement systems for common issues *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type sludge removal structure <Presentation of benefits document>

Cyclone-type sludge removal structure <Presentation of benefits document>

Discharge purified liquid from the upper nozzle! Discharge sludge and a small amount of liquid from the lower nozzle.

We would like to introduce the sludge removal structure of our "Cyclone-type coolant liquid purification device." When dirty liquid is supplied, the normalized liquid rises due to the cyclone effect. The sludge falls along the side wall in a spiral due to centrifugal force. Purified liquid is discharged from the upper nozzle, while sludge and a small amount of liquid that has been removed are discharged from the lower nozzle. We also provide a benefits introduction document, so please refer to the PDF material below. 【Overview】 ■ Supply of dirty liquid ■ Normalized liquid rises due to the cyclone effect ■ Sludge falls along the side wall in a spiral due to centrifugal force ■ Purified liquid is discharged from the upper nozzle ■ Sludge and a small amount of liquid that has been removed are discharged from the lower nozzle *For more details, please refer to the PDF document or feel free to contact us.

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Features of Spindle-Made Cyclones <Presentation of Benefits Document>

Features of Spindle-Made Cyclones <Presentation of Benefits Document>

Manufacturing superior cyclones with Spindle's unique processing method! Achieving high purification efficiency.

We would like to introduce the features of our company's "Cyclone-type Coolant Liquid Purification Device." Manufactured using the NS spinning device that processes while rotating. It excels in roundness and forms an ideal cyclone water flow. Through spinning processing, durability, wear resistance, and corrosion resistance are improved, and due to its excellent roundness, high purification efficiency can be achieved. We also provide a benefits introduction document, so please refer to the PDF material below. 【Features】 ■ Excellent processing technology ■ Increased thickness through thickening processing ■ Increased hardness through work hardening ■ Improved roundness ■ Material: Stainless steel *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Example] Reduction of the number of liquid exchanges and tank cleaning operations.

[Improvement Example] Reduction of the number of liquid exchanges and tank cleaning operations.

Minimizing the residual amount of sludge! Introducing improvement examples using coolant liquid purification equipment.

In the "NS Hopper System," the returned liquid can be sent entirely to the pump, preventing sludge from dispersing in the tank and minimizing the residual amount of sludge. The liquid exchange cycle is longer, and the frequency of tank cleaning is reduced, alleviating the burden of tedious and dirty work. Please feel free to contact us when needed. 【Case Overview】 ■Challenges - Liquid exchange and tank cleaning tasks are cumbersome ■Effects - Reduced cleaning frequency with the hopper system and vortex tank *For more details, please refer to the PDF materials or feel free to contact us.

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What is the Hopper System <Basic & Technical Collection Presentation>

What is the Hopper System <Basic & Technical Collection Presentation>

Minimize sludge accumulation! Reduce the frequency of cleaning inside the tank.

We offer a "Cyclone-type Coolant Liquid Purification Device" that efficiently removes sludge while being energy-saving. The hopper can send all the liquid returned from the grinding machine to the purification pump, allowing for the purification of the liquid without the sludge being dispersed in the tank. As a result, the accumulation of sludge is minimized, reducing the frequency of tank cleaning. We also provide a foundation and technical collection, so please refer to the PDF materials below. 【Benefits】 ■ Improved quality ■ Reduced tank cleaning frequency ■ Increased productivity ■ Reduced liquid purchasing costs ■ Decreased waste disposal *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Quenching Equipment <Foundation & Technology Collection Provided>

[Case Study] Quenching Equipment <Foundation & Technology Collection Provided>

Nozzle clogging resolved! A case where tank cleaning costs, liquid expenses, and waste liquid disposal costs were reduced!

We would like to introduce a case study of our "Cyclone-type Coolant Liquid Purification System." In the customer's quenching equipment, purification was only performed using a magnetic separator, which led to nozzle clogging and unstable quality. After the introduction of our system, there were no more nozzle clogs, and costs for tank cleaning, liquid expenses, and waste liquid treatment were reduced by 240,000 yen annually. We also provide a foundation and technical collection, so please refer to the PDF materials below. 【Case Overview】 ■ Target Equipment: Quenching Device ■ Workpiece: Driven *For more details, please refer to the PDF materials or feel free to contact us.

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Cyclone Method Coolant Liquid Purification Device "Uzu Eco"

Cyclone Method Coolant Liquid Purification Device "Uzu Eco"

Remove sludge efficiently with low pressure loss! Specially processed stainless steel achieves long lifespan!

"Uzu Eco" is an energy-saving cyclone-type coolant purification device that efficiently removes sludge with low pressure loss. Specially processed stainless steel significantly enhances the wear resistance of the nozzles, achieving a long lifespan. Additionally, it is suitable for ISO 14000 compliance as it does not require filter replacement. We also offer rental of test units. 【Features】 ■ Purification of both magnetic and non-magnetic materials ■ Anti-foaming function, patented ■ Compact and exceptionally durable ■ Excellent roundness and durability due to plastic processing ■ Special stainless steel for liquid contact parts *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone Method Coolant Liquid Purification Device "Kron Ace"

Cyclone Method Coolant Liquid Purification Device "Kron Ace"

Improved processing accuracy due to excellent filtration capability! High-performance separator that is easy to maintain.

"Kurone Ace" is a coolant purification device that achieves high cleaning efficiency for various solid particles, regardless of whether they are magnetic or non-magnetic. The finishing accuracy and surface roughness of the workpiece become more stable. Additionally, the lifespan of the coolant liquid is extended, allowing for a reduction in running costs. 【Features】 ■ High-efficiency removal of sludge, improving machining accuracy ■ Extended lifespan of coolant liquid due to aeration ■ No need for filter replacement, suitable for ISO 14000 compliance ■ Purification regardless of magnetic or non-magnetic materials ■ Excellent roundness and durability due to plastic processing ■ Special stainless steel for contact parts *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type coolant liquid purification device "Mobile Cron Ace"

Cyclone-type coolant liquid purification device "Mobile Cron Ace"

Immediate effectiveness for ISO measures! Ideal for improving existing coolant tanks and pits!

The "Mobile Klon Ace" is a coolant liquid purification device that achieves high cleaning efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic. Its compact design and mobility allow it to be used in multiple tanks. The cyclone method eliminates the need for filter replacement. Additionally, it can be used simply by placing the suction nozzle at the tip into the tank. 【Features】 ■ Ideal for improving existing coolant tanks and pits ■ Mobile and compact ■ Can be used for multiple tanks with one unit *For more details, please refer to the PDF materials or feel free to contact us.

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Cyclone-type coolant liquid purification device "Spikuron"

Cyclone-type coolant liquid purification device "Spikuron"

Widely compatible with water-soluble coolants for general grinding, honing, and cold roll forming!

"Spikuron" is a cyclone-type coolant purification device that improves grinding precision and suppresses the degradation of grinding fluid. Unlike the magnetic method, it does not discriminate between magnetic and non-magnetic materials. It achieves high cleaning efficiency for various solid particles, resulting in more stable finishing precision and surface roughness of the workpiece, while reducing the frequency of dressing the grinding wheel. We offer a lineup including the "Standard C-type Spikuron," which has significantly improved maintenance compared to conventional models, and the "Compo-type Spikuron." This device applies the hydrocyclone principle, and with its simple mechanism and wide range of options, it flexibly meets user demands. 【Features】 ■ High cleaning efficiency is achieved ■ Finishing precision and surface roughness of the workpiece are stable ■ Frequency of dressing the grinding wheel is reduced ■ Decreased frequency of coolant replacement saves running costs ■ Minimal changes in purification efficiency over time *For more details, please refer to the PDF document or feel free to contact us.

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Solving problems with coolant filtration: High frequency of tank cleaning and liquid replacement.

Solving problems with coolant filtration: High frequency of tank cleaning and liquid replacement.

Remove sludge with high efficiency! Improved processing accuracy due to excellent filtration capability.

Do you have concerns such as "frequent cleaning of the coolant tank and liquid replacement"? "Kron Ace" is a cyclone-type coolant liquid purification device that achieves high cleaning efficiency for various solid particles, regardless of whether they are magnetic or non-magnetic. It stabilizes the finishing accuracy and surface roughness of the workpiece. By efficiently removing sludge, it allows for longer circulation of the coolant liquid and reduces the frequency of cleaning. 【Features of Kron Ace】 ■ Prevents deterioration of processing accuracy ■ Measures against wire breakage during drawing ■ Reduces the number of tank cleanings ■ Maintenance-free and filterless ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type coolant liquid purification device <Merit introduction materials provided>

Cyclone-type coolant liquid purification device <Merit introduction materials provided>

High-efficiency sludge removal. By using a unique spinning process, the thickness of frequently worn areas is increased, achieving high durability and corrosion resistance.

We offer a cyclone-type coolant purification device that efficiently removes sludge while being energy-saving. In addition to achieving filterless operation with low pressure loss, it also allows for cost reduction through low maintenance. Our unique spinning process increases the thickness of frequently worn areas, ensuring high durability. Currently, we are providing materials that showcase solutions to issues faced in manufacturing, such as processing defects, wire breakage during drawing, insufficient cooling in hot press types, and frequent liquid replacement. [Contents (excerpt)] - Role of coolant - Benefits of purifying lubricants - What is a cyclone type? - Features of spindle-made cyclones - <Examples of problem-solving> Introduction of six cases - <Product introduction> Cyclone lineup *For more details, please refer to the PDF document or feel free to contact us.

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[Basic & Technical Collection] Coolant Liquid Purification Device - What is a Cyclone?

[Basic & Technical Collection] Coolant Liquid Purification Device - What is a Cyclone?

Suppress liquid degradation and extend liquid life! High purification efficiency can be achieved for solid particles.

This document provides a detailed explanation of the basic knowledge and technology of cyclones. It also introduces the roles of coolant liquids and purification devices, as well as the foam suppression function of the vortex eco and the factors that cause foam generation. In the system examples, we provide detailed information on the effects of implementation. Please feel free to download and take a look. 【Contents (partial)】 ■ Roles of coolant liquids and purification devices ■ Features of cyclones ■ Principles of cyclones ■ Cost comparison of purification devices ■ Lineup and features of cyclones *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Centerless <Basic & Technical Collection Provided>

[Case Study] Centerless <Basic & Technical Collection Provided>

Easier processing with dewatered sludge! A case where tank cleaning costs, liquid expenses, and waste liquid treatment costs were reduced.

We would like to introduce a case study of our "Cyclone-type Coolant Liquid Purification System." Our customer faced the challenge of having a lot of sludge, requiring daily tank cleaning at their centerless grinding operation. After the introduction of our system, the cleaning frequency was reduced to twice a month, and handling of dewatered sludge became much easier. We also provide a collection of fundamentals and technologies, so please refer to the PDF materials below. 【Case Overview】 ■ Target Equipment: Centerless ■ Workpiece: Bar Material *For more details, please refer to the PDF materials or feel free to contact us.

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[Improvement Example] Filterless, Maintenance-Free

[Improvement Example] Filterless, Maintenance-Free

We will introduce examples of improvement systems for issues related to coolant purification devices!

Are you facing any issues such as wanting to reduce industrial waste processing volume or finding filter replacement troublesome? Our 'Cyclone-type coolant liquid purification device' is filterless, requiring no replacements, and maintenance is also free. Please feel free to contact us when you need assistance. 【Case Overview】 ■Challenges - Want to reduce industrial waste processing volume - Filter replacement is troublesome ■Benefits - Filterless and no replacements needed - Maintenance-free *For more details, please refer to the PDF document or feel free to contact us.

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About the issues and countermeasures that occur during grinding and wire drawing *Presentation of materials

About the issues and countermeasures that occur during grinding and wire drawing *Presentation of materials

Solving problems such as 'inability to achieve dimensional accuracy,' 'occurrence of deterioration or surface defects,' 'clogging or blinding of grinding wheels, and detachment,' and 'damage to dies'!

Are you facing any of these issues? - Heat generation during processing, temperature management of coolant - Scratches on products or decreased processing accuracy - Removal of grinding chips and abrasive particles - Wear of grinding wheels and dies - Cleaning of tanks - Suppression of foam Our company offers a cyclone-type coolant purification system that efficiently removes sludge while saving energy. We have received many positive responses by removing sludge from coolant with high efficiency. Currently, we are providing materials that showcase solutions to issues in manufacturing, such as processing defects, wire breakage during drawing, insufficient cooling in hot press molds, and frequent liquid changes. ★ You can test the removal of sludge using our demo unit. If you wish to test, please contact us and mention "Test Request." *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type coolant liquid purification device *Demo unit available

Cyclone-type coolant liquid purification device *Demo unit available

Contributing to the SDGs: Efficiently removing sludge while saving energy! Significantly reducing running costs and industrial waste emissions through filterless operation and liquid circulation reuse.

Changing the liquid and cleaning the tank is a hassle." "I want to reduce the running costs of the filter." "I want to reduce the amount of industrial waste generated." "I want to manage the temperature of the liquid." "I want to reduce the defect rate of the products." We often hear these voices on-site. Our company believes that by providing a cyclone-type coolant purification system that efficiently removes sludge while being energy-saving, we can contribute to the SDGs. By removing sludge, we can circulate and use the liquid, reduce the frequency of tank cleaning, and since it is a cyclone type, it requires no maintenance and generates no consumables, significantly reducing running costs and the amount of industrial waste generated. Removing sludge helps maintain the cleanliness of the liquid, leading to improved processing accuracy. Additionally, we provide equipment that can engineer a heat exchange system for proper temperature management. [Verification with Demo Unit] We understand that you may have concerns about the effectiveness before fully introducing the equipment, so we have a demo unit available for you to confirm the level of effectiveness. If you would like a demo unit, please contact us and let us know by stating "Request for demo unit.

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Coolant purification device

Coolant purification device

Remove grinding debris and oil! A lineup of cyclones suitable for low flow rates and general grinding.

Introducing the "Coolant Liquid Purification Device" from Japan Spindle Manufacturing. Compared to the magnetic method, the cyclone achieves high purification efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic. It exhibits excellent performance with minimal changes in purification efficiency over time. By reducing waste and wastewater treatment, it greatly contributes to ISO 14000. 【Role of the Coolant Device】 ■ Cooling of coolant liquid ■ Removal of grinding chips ■ Removal of oil content *For more details, please refer to the PDF document or feel free to contact us.

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Features of Cyclone Type <Presentation of Benefits>

Features of Cyclone Type <Presentation of Benefits>

No consumables such as filter cartridges are generated! Purification is possible regardless of whether the material is magnetic or non-magnetic.

At Nippon Spindle Manufacturing Co., Ltd., we offer a "Cyclone-type Coolant Liquid Purification Device" that efficiently removes sludge while being energy-saving. It can purify both magnetic and non-magnetic materials. It suppresses the growth of anaerobic bacteria and reduces unpleasant odors. Since there is no waste generated from consumables like filter filters, the lifespan of the liquid is extended, leading to a reduction in the frequency of wastewater treatment. We also provide a benefits introduction document, so please refer to the PDF materials below. 【Features】 ■ Filterless ■ Capable of purifying both magnetic and non-magnetic materials ■ Suppression of unpleasant odors ■ Extended lifespan of the liquid ■ Minimal changes in purification efficiency over time ■ Reduction of industrial waste *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Cylindrical Grinding Machine <Foundation & Technology Collection Provided>

[Case Study] Cylindrical Grinding Machine <Foundation & Technology Collection Provided>

Introducing a case study of the implementation of a cyclone-type coolant liquid purification system that achieves tank cleaning and eliminates foaming!

We would like to introduce a case study of our "Cyclone-type Coolant Liquid Purification System." The equipment in question is a cylindrical grinding machine, and the workpiece was a crankshaft. After three months of implementation, there were no more tank cleaning or foaming issues. We also provide a foundation and technical collection, so please refer to the PDF document below. 【Case Overview】 ■ Equipment: Cylindrical Grinding Machine ■ Workpiece: Crankshaft *For more details, please refer to the PDF document or feel free to contact us.

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